MIL-PRF-19500P
APPENDIX G
G.5.2.5 Subgroups 5A and 5B.
G.5.2.5.1 Bond pull (5A). From each wafer lot, a sample of at least five die requiring twenty two bond wires
minimum shall be selected.
G.5.2.5.1.1 Wire bond strength testing. Bond strength shall be performed in accordance with test method 2037 of
MIL-STD-750, test condition D.
The die metallization shall be acceptable if no failure occurs. If only one wire bond fails, another sample may be
selected in accordance with G.5.2.5.1 and subjected to subgroup 5A evaluation. If the second sample contains no
failures, the bonding test results are acceptable and the lot of die is acceptable. If the second sample contains one or
more failures, or if more than one failure occurs in the first sample, the lot of die shall be rejected.
G.5.2.5.2 Die shear (5B). Die shear shall be performed in accordance with test method 2017 of MIL-STD-750. If
only one die fails, another sample may be selected and subjected to subgroup 5B evaluation. If the second sample
contains no failures, the die shear test results are acceptable and the lot of dice is acceptable. If the second sample
contains one or more failures, or if more than one failure occurs in the first sample, the lot of dice shall be rejected.
G.5.2.6 Subgroup 6, scanning electron microscope (SEM). To be performed on selected die designs in
accordance with E.3.1.2.2. Sample selection and reject criteria shall be in accordance with, test method 2077 of
MIL-STD-750.
G.5.2.7 Subgroup 7, radiation hardness assurance (RHA). RHA inspection shall be as specified in the
specification sheet.
G.5.3 Sample acceptance. The lot is acceptable if it passes all the appropriate requirements of table G-II. If the
test sample fails the criteria of the appropriate flow, the inspection lot shall be rejected. For JANKC lots represented
by five wafers or more, any wafer whose assembled sample fails any of the requirements of subgroup 4, table G-II
may be removed from the lot with no jeopardy to the rest of the lot if failure analysis determines that the failure
mechanism is inherent to the removed wafers only. The inspection lot is rejected if more than 20 percent of the
wafers had failures in subgroup 4 of table G-II If a failure is attributed to packaging or handling defects, Electrostatic
discharge (ESD), equipment malfunction, or operator error, these samples shall be verified by failure analysis. Upon
verification of such defects, the test sample may be replaced in accordance with appendix E.
G.5.3.1 Lots shipped prior to element evaluation completion. No lots shall be shipped prior to completion of the
element evaluation without the approval of the qualifying activity. This provision is only to be requested for
emergency procurement situations and it is expected that the user will provide a justification.
G.5.4 Storage. Die shall be stored in dry nitrogen or other inert atmosphere.
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