MIL-PRF-19500/411R
6.4 Application data.
6.4.1 PCB mounting with FR4 material for full 3 amp IO. For a PCB mounting example with FR4 material
where the full 3 amp IO rating (half-sine-wave) is used at a TJ of 175ºC and ambient temperature of 55ºC, the
following steps guide the user in what the PCB pad size will need to be with 1 oz, 2 oz, and 3 oz copper.
For axial-leaded, the lead length for mounting will be .187 inch (4.76 mm) or less from body to entry point on
PCB surface.
a.
curve (lower) for 2.81 watts.
b.
Calculate maximum thermal resistance needed (+175ºC - 55ºC) / 2.81 W = 43ºC/W.
c.
Look up thermal resistance of 43ºC/W on Y-axis using a thermal resistance versus pad area plot on
one of the three curves on figure 6 for different weights of copper cladding and then intersect curve
horizontally to get answer. These curves assume still air, horizontal position.
d.
In this example, the answer is: 1 oz PCB = 1.00 in x 1.00 in (25.4 mm x 25.4 mm), 2 oz PCB = .50 in x .50
in (12.7 x 12.7 mm), 3 oz PCB = .32 in x .32 in (8.128 x 8.128 mm) for each pad.
Add a conservative guard-band to the pad size (larger) to keep TJ below +175ºC.
e.
6.4.2 PCB mounting with FR4 material for 1 amp IO. For a PCB mounting example with FR4 material to support a
1 amp IO square wave switching at a 0.50 duty factor (50 percent duty cycle) at TJ = +125ºC and ambient temperature
of +55ºC, the following steps guide the user in what the PCB pad size will need to be with 1 oz, 2 oz, and 3 oz
copper.
Find size of copper pads on standard FR4 PCB to support operation at 1 amp IO square wave switching at a
a.
0.50 duty factor (50 percent duty cycle) at TJ = +100ºC with TA = +55ºC.
Calculate peak IF = 1A / 0.50 duty factor = 2 amps.
b.
Use the VF versus IF curve on figure 7 to look up IF = 2 A (Y-axis) and follow across to the TJ = +125ºC curve
c.
(middle) for VF = 0.775 V.
Calculate power = IF x VF x duty factor = 2 x 0.775 x 0.50 = 0.775 W.
d.
e.
Calculate maximum thermal resistance needed (+100ºC - 55ºC) / 0.775 W = 58ºC/W.
f.
Look up thermal resistance of 90ºC/W on the Y-axis using a thermal resistance versus pad area plot on one
of the three curves on figure 7 for different weights of copper cladding and then intersect curve horizontally
to get answer. Curves assume still air, horizontal position.
g.
In this example, the answer is: 1oz PCB = .092 in X .092 in (2.34 mm x 2.34 mm), 2oz PCB = .055 in x .055
in (1.4 mm x 1.4 mm), 3oz PCB = .036 in x .036 in (0.91 mm x 0.91 mm) for each pad.
A conservative pad guard-band is optional since TJ is only +100ºC. NOTE: Multilayer PCBs, forced air
h.
cooling will improve performance. Closed confinement of the PCB will do the opposite. Use sound thermal
management.
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